The electric car is not a new idea. According to a PBS Article, early iterations of the electric-powered carriage existed as early as 1832, with “the first successful electric automobile in the United States” being built by William Morrison in 1891. There have been a several iterations of the all-electric car built between then and now, but they have obviously never *really* taken off. The three limiting factors have always been speed, range, and affordability. You can have any two of those, as the saying goes, but you can’t have all three.
A perfect example of this unobtainable trifecta is the new (and thoroughly awesome) Tesla Roadster. This truly stunning two-seater can travel up to 244 miles on a charge and is capable of reaching 60 MPH from a dead stop in 3.9 seconds. That puts all but the fastest offerings from Ferrari, Porsche, and Lamborghini to shame–and without using a drop of gasoline. It also costs $109,000 and takes about a year to get one after placing your order.
On the other end of the spectrum is the Zap Xebra sedan. It’s much more affordable (at just under 12 grand), but it only goes 40 MPH and has a range of up to 25 miles between charges.
Somewhere in the middle is the upcoming Chevy Volt, which is technically a plug-in hybrid (because it still has a gasoline engine in addition to the electric motor).
Lets pause to take a look at 3 obvious facts:
1) The Tesla is sweet but a 6-figure two-seater isn’t in the cards for most commuters right now.
2) The Xebra is more affordable but needs a recharge every 25 miles and looks like a mix between a VW Rabbit (the old kind), a bicycle, and a DisneyWorld bumper car from the 1950s.
3) A vehicle made by Chevy that holds enough amperage to fry a rhino is scary.
If you love the idea of driving an electric car but are not crazy about any of the above scenarios, don’t give up quite yet! A growing movement of DIYers have been taking their desire for an electric car (quite literally) into their own hands. They typically start with a small gasoline-powered car with a manual transmission and a blown engine. From there, they take to the junkyards, eBay, and a few internet companies who specialize in providing components for electric vehicles. Those with big budgets go for lightweight lithium-ion batteries, purpose-built high-power electric motors, and high-tech speed controllers that allow regenerative braking. Others with less cash (and more tolerance for unforeseen automotive “adventures”) have been known to dismantle electric fork-lifts and build an entire electric vehicle for under $1,000 (including the donor vehicle, half-broken electric fork-lift, and everything else that is needed).
Since the prospect of converting a conventional gas-burning, oil-dripping, carbon monoxide spewing car into an electric vehicle (or EV) is a fairly daunting one to the uninitiated, I turned to Google. Of all the sites that I came across, my favorite was www.diyelectriccar.com. They provide knowledge, motivation, and stories (often with very complete build details) from those who have already done their own conversions. Their web forum is a hotbed of questions and answers from a passionate and knowledgeable group. Also be sure to check out the Garage section of the site. It provides information about conversions completed by members of the site (including a 2003 Honda s2000, a Triumph Spitfire–a.k.a. the SparkFire, a VW microbus, and many more). The site is a fantastic resource. It’s addictive and I am hooked.
The question is this: Is it possible for a person with a decent set of tools and a fair degree of mechanical know-how to convert a conventional gasoline-powered car into a 100% electric vehicle that is safe to drive, fast enough to keep up with traffic, and able to cover 30 or 40 miles between charges for under $5,000 in total cost (including the donor gasoline vehicle)?
Can someone with a computer programming job, a used car dealership, and a blog to update still find time to do the conversion?
Stay tuned for Part II to find out!